Komplette Abfüllanlage ALFATEK Bottling plant

Used Isobaric Complete Bottling Line for Still and Sparkling Wine up to 4500 bph This complete bottling line has been designed and configured to provide a high quality consistent filling process for both still and sparkling wines Built around an isobaric tribloc system it integrates rinsing filling and capping functions in a continuous flow ensuring excellent efficiency while maintaining product integrity The line is currently set up for still wines at an output of 4 500 bottles per hour and for sparkling wines at 3 000 bottles per hour It is already technically prepared for sparkling wine production and only requires the addition of a mushroom corker a capsule applicator for spumante hoods and a heating tunnel if needed The system is equipped with dedicated conveyors a centralized lubrication system and separate control panels for conveyor management enabling straightforward maintenance and integration into existing plant automation The entire layout follows a linear configuration optimised for space utilisation and ensuring smooth product transfer between each stage without unnecessary accumulation points Bottling Process and Core Machinery At the start of the line empty bottles are automatically fed into the system via a depalletizer This equipment gently lifts and transfers the bottles onto the feeding table while maintaining their integrity Bottles are then directed to the tribloc system where three key operations are performed in sequence rinsing filling and capping The isobaric filling technology ensures precise fill levels and consistent carbonation retention for sparkling wines while also being perfectly suited for still wine bottling The filling valves are designed to minimise oxygen pickup which is crucial for preserving the wine s sensory qualities and shelf life The rinser operates with clean water or a sanitising solution ensuring bottles are free from contaminants prior to filling The capping turret currently configured for still wine closures applies either BVS screw caps or traditional corks depending on the selected format A dosing unit for gum arabic is integrated into the line This system allows for precise addition of stabilising agents post filling which helps maintain wine clarity and prevent precipitation during storage A dedicated steam generator vapouriser is included for both line sanitisation and when required pre heating applications Prior to filling a microfiltration unit is positioned to ensure that the product entering the tribloc meets the desired microbiological standards This step is essential for ensuring product stability and quality without the need for excessive chemical preservatives Downstream bottles are transferred to the labelling station While the labelling unit is supplied by a third party manufacturer it is electrically integrated into the line and can be configured for multiple label types including adhesive and cold glue systems The conveyors are built with stainless steel frames and modular belts fully washable and fitted with automatic lubrication points Power is supplied to each conveyor section through individual drives and the line control allows synchronisation of speeds to prevent accumulation stress on the bottles The end of the line layout includes provision for a future accumulation table allowing additional buffering capacity between labelling and case packing While the current scope does not include case packing or palletising equipment the output height of 5 000 mm for the conveyor system is compatible with automated end of line systems Formats and Handling Capabilities The line is versatile and engineered to handle a wide range of premium bottle formats Current format capability includes Bordolese Standard TS BVS Bordolese Conica TS BVS Conica Elite TS Nobile TS Authentique TS Borgognotta TS Adriatica 1 Litre TS BVS Arno 1 5 Litre TS Format changeover kits are available for these bottles allowing the line to be reconfigured efficiently for different product runs The handling parts are designed to ensure correct centring and stability during the filling and capping process which is particularly important for taller formats such as the Arno 1 5 L The isobaric filling system is compatible with wines of varying carbonation levels from still wines to fully sparkling wines Bottle neck handling is adaptable for different closure types including BVS screw caps straight corks and with the additional equipment mushroom corks for sparkling wine The conveyor system and [...for more information send your inquiry to the seller.] refno: LC579
Verkäufer Angebot Nr. resale LC579