ALFATEK

Used ALFATECK line for soap - 2000 BPHTechnical Specifications & Performance DataThis complete used bottling line integrates a dynamic weight filling monoblock and a linear self-adhesive labeling machine by ALFATEK with a fully electric single-cavity stretch blow molding machine by Meccanoplastica Iberica. Engineered for PET detergent and soap bottles, it delivers reliable performance for industrial packaging and bottle production.Filler Output: 1,500–2,000 bph (reference: 500 ml soap)Labeller Output: up to 2,500 bphBlow Molder Output: 1,000–1,200 bphContainer Formats: 0.1L to 2.5L (examples: 0.1L, 0.5L, 2.5L)Container Type: PET bottlesFiller Bottle Range: height 230–360 mm; diameter 58–110 mm; neck diameter 16–30 mm; neck height 40–75 mm; allowable fill level variation ±30 mmLabeller Type: automatic stainless-steel linear self-adhesive applicationBlow Molder Model: MIPET-1P, 1 cavityBlow Molder Max Container Size: diameter 120 mm; height 350 mmPreform/Neck: inner diameter 18–42 mm; suggested neck 28/410Conveyor Chain: metallic straight chain, 82.5 mmBlow Molder Dimensions (approx.): 2900 × 1600 × 2064 mm; weight 2000 kgAdvanced Automation & Control SystemsThe line combines precise weight-based or mass-flow-controlled filling with robust motion and temperature control for consistent container quality. Operators benefit from clear interfaces and quick adjustments.Filler Control: on-board PLC managing flow meters and all filling operations; dedicated software/hardware for product feed pump controlOperator Interface: English pushbuttons (filler); integrated digital HMI on blow molder for settings and diagnosticsAutomation Platform: Siemens PLC and servomotors on blow molder; Siemens and GEFRAN electricsRemote Support: online modem for remote technical assistanceElectrical Supply (Filler): 380V, 50HzElectrical Supply (Blow Molder): 400 VAC, 50 Hz; installed power 35 kW; average power consumption ~12 kWWorking Plane Height (Filler): 1000 mm ±50 mmConveyor Drive: suspended driving head 0.37 kW with electrical panelProduction Line Integration CapabilitiesDesigned for seamless integration from in-house bottle production to filling and labeling, this second hand line offers efficient handling for detergent applications.Inline Configuration: single-cavity PET blow molding feeding the ALFATEK filler and linear labellerConveyors: tailored conveyor kit with driving/return heads and controls for stable transferFormat Changeover: fast on the filler due to tankless design and no gripper-style handlingLabel Application: self-adhesive label compatibility on cylindrical or shaped PET bottlesBottle Size Flexibility: 0.1L–2.5L with broad diameter/height rangesMachine Condition & Maintenance HistoryThe equipment features 304 stainless-steel construction on the filler frame and 304/L stainless-steel product-contact parts, supporting long-term durability and easy maintenance. The filler includes a washing solution collection tank and automated CIP-friendly features for efficient sanitation during changeovers and routine cleaning.Construction: 304 stainless-steel framework; 304/L contact partsSanitation: built-in washing solution collection and recycling provisionsDesign: tankless manifold minimizing product hold-up and startup wasteOperational Performance & VersatilityOptimized for detergent and soap bottling, the line supports PET containers with consistent weight or mass-flow-controlled filling and precise label placement.Products: detergents, soaps, and similar chemical household productsFilling Technology: pressurized product feed; external filling method with optional pad valve slightly entering the neck for difficult shapesQuality Consistency: magnetic/mass flow meters ensure repeatable dosingOven Technology (Blow Molder): preferential IR heating with individually adjustable lamps and height zones for uniform material distribution on oval/asymmetric bottlesCooling Control: preform neck air cooling preserves neck roundness and thread qualityInstallation Requirements & Site PreparationUtilities and site conditions accommodate both blow molding and wet-end operations, suitable for industrial packaging environments.Electrical: 380V 50Hz (filler), 400 VAC 50Hz (blow molder)Compressed Air (Low Pressure): up to 10 bar; ~30 m³/h (dry air)Compressed Air (High Pressure/Blow): 35–40 bar; ~160 m³/h (dry air)Process Water (Cooling): 3–5 bar; inlet 8–16 °C; cooling capacity ~9,000 Kcal/hSpace Reference (Blow Molder): approx. 2900 mm (L) × 1600 mm (W) × 2064 mm (H)Conveyors: metallic 82.5 mm straight chain; integrated control panelSafety Standards & Compliance CertificationEngineered to meet industrial safety and hygiene expectations for chemical and household product bottling.Compliance: CE safety standards declared for the blow molding systemOperator Protection: guarded architecture and PLC-managed operations for safe handlingHygiene & Materials: stainless-steel construction and CIP-friendly filler design support cleaning and sanitizing
Verkäufer Angebot Nr. resale LC648