ATES Giorgia 01 â 165-14-100-92-1

Technical Summary and Application Scope ATES Giorgia 8000 bph The ATES Giorgia 8000 bph is a continuous motion washing and rinsing system for glass bottles suitable for both returnable and new bottles It is designed for stand alone use or seamless integration into existing or new bottling lines Built primarily from AISI 304 stainless steel with plastic baskets and continuous motion conveying the machine ensures robust performance with industrial grade safety protections Main Technical Data Type Industrial glass bottle washer and rinser suitable for recycled and new bottles Nominal output capacity up to 8 000 bottles hour depending on bottle format contamination level and line configuration Materials AISI 304 stainless steel structure plastic baskets stainless steel doors and inspection windows Mechanical composition Shelves baskets for bottle housing and automatic loading unloading with push bars Easy inspection access for maintenance Water treatment Hot water washing with caustic detergent soda followed by multi stage rinsing Installed electrical power approx 20 kW Electrical supply 400 V 3 phase 50 Hz auxiliaries 24 V PLC SCADA integration Siemens Omron Allen Bradley Water consumption 1 0 1 5 m h via 1 G BSPP supply minimum 1 5 bar Drainage integrated rinse and tank drainage via 2 pipeline Compressed air 6 bar operating pressure approx 20 Nl h 1 4 connection Thermal energy approx 250 000 kcal h 291 kW via dedicated heat exchanger compatible with steam or hot water supply typical wash temperature around 70 C for caustic stage Filtration internal filtration plus 0 2 m microfiltration for process water Sanitation cleaning and sanitization stages including pre wash and rinse with detergent and disinfectant dosing thermal insulation of tanks and piping for energy efficiency System Architecture and Process Flow Returnable bottle cycle full washing and rinsing Automatic loading into baskets via push bars Pre wash spray to remove dirt and label residues Immersion in hot caustic bath to disintegrate adhesives and organic matter High pressure internal and external washing through jetting manifolds Multiple recirculating rinses followed by a final rinse with clean water or potable demineralized water Continuous label and debris extraction with filtration to prevent clogging New bottle cycle rinsing only Spray pre wash Pre treatment with detergent solution Internal and external washing as required Multi stage rinsing and transfer to filling or storage Immersion and label management stage Pre wash and wash for removal of labels and residues Sequential immersion and spray jets with controlled dosing and temperature Rinse water recovery and recycling via collection tanks and purification filters Mechanical Structure and Handling Welded AISI 304 stainless steel frame with inspection and maintenance doors Basket housing with shelves and supports for secure handling Conveyors and push bar mechanisms for infeed and discharge Multi section stainless steel tanks recirculating pumps valves and drain circuits Label removal mechanism and continuous filtration for high operational availability Automation Electrical and Control PLC based control system Siemens Omron Allen Bradley or equivalent with HMI interface Configurable parameters cycle time temperature water flow chemical dosing Integrated monitoring of motors and pumps with fault detection and thermal protection Safety features start stop controls emergency stops interlocked safety guards Compatible with SCADA MES systems for integration with modern bottling lines Performance Efficiency and Flexibility Three integrated cycles for both returnable and new bottles Multi stage rinsing reduces water usage while ensuring hygienic results Energy efficiency through heat exchanger insulated tanks and water recirculation Gentle handling path minimizes bottle impact and breakage Modular design allows stand alone operation or integration into complete bottling lines Safety and Compliance Conforms to CE regulations with emergency stops and interlocked guards Overload protection on moving parts Easy access points for inspection and service Design emphasizes operator safety cleanability and quick maintenance Summary In summary the Used Automatic Bottle Washer ATES Giorgia 8000 bph is an industrial grade continuous motion glass bottle washer configured for rigorous cleaning performance and low operational overhead With an integrated suite of washing rinsing and label removal systems optimized utility [...for more information send your inquiry to the seller.] refno: LV45
Verkäufer Angebot Nr. resale LV45