Technical Specifications & Performance Data This complete mixed
new–used PET bottling line is engineered for high-speed carbonated
soft drink production, delivering reliable performance at industrial
scale while maintaining precise isobaric filling for carbonation
retention and product integrity. Nominal speed: up to 25,000
bottles/hour (format- and product-dependent) Container type: PET (line
configuration optimized for PET) Bottle formats: 0.06 L, 0.25 L, 0.50
L Neck finish: PCO 1881; compatible with lightweight CSD closures
Filling technology: isobaric counter-pressure for carbonated beverages
Product range: carbonated soft drinks; adaptable for flavored water
and energy drinks Primary equipment brands: Sipa (SFR 16 blow molder),
Sacmi (isobaric filler-capper), UBL SRL (labeling), Dimac (shrink
wrapping), Robopac (palletizing/stretch), SIAD (process gases and
compressors), plus conveyors and inspection Line architecture:
depalletizing/air conveying – rinsing – isobaric filling –
capping – labeling – packing – palletizing Documentation:
operation and maintenance manuals available Safety: integrated guards,
interlocks, emergency stops, and diagnostics Advanced Automation &
Control Systems The line integrates a centralized industrial PLC with
HMI supervision for recipe-based operation, coordinated drives, and
real-time production analytics. Automation ensures stable filling,
accurate capping torque, and synchronized conveying across all
modules. Controls: PLC/HMI with recipe management, alarm logging,
OEE-ready data points, and batch traceability Synchronization:
networked inverters and servo axes for smooth
acceleration/deceleration and jam recovery Inspection: options for
fill-height control, cap presence/torque verification, label
presence/orientation, and rejection systems Electrical: 3‑phase
industrial power supply, 50/60 Hz compatible; 24 V DC control circuits
Safety features: interlocked polycarbonate guarding, lock-out/tag-out
points, e-stop circuits, and category-rated safety relays Production
Line Integration Capabilities Designed for seamless integration within
modern beverage production environments, the line interfaces with
upstream syrup room and downstream warehouse systems. Quick-release
change parts and recipe control enable efficient format changeovers
within the supported PET range. Upstream compatibility: depalletizer,
preform feeder, Sipa SFR 16 blow molder, air conveyors, rinser
Monoblock: Sacmi isobaric filler with integrated capper for PCO 1881
screw caps Labeling: UBL SRL solutions for wrap-around or
self-adhesive labels Packaging: Dimac shrink-wrapper for film-only or
tray+film packs; bundle configurations for retail and logistics
End-of-line: Robopac palletizer and stretch wrapper; interlayer
handling and pallet pattern recipes Adaptability: can be paired with
additional modules to support glass or aluminum lines in the same
facility, while this configuration remains PET-focused Machine
Condition & Maintenance History The line is supplied as a complete
mixed configuration combining new assemblies with expertly refurbished
second hand modules sourced from premium brands. All used bottling
line components undergo inspection, overhaul of wear parts, and
functional testing to meet performance criteria. Manuals are included
to support commissioning, routine maintenance, and troubleshooting.
Safety features are installed throughout for compliant operation.
Operational Performance & Versatility Optimized for CSD, the isobaric
filler maintains carbonation levels and minimizes CO2 loss via precise
valve control and pressure management. The system handles clear and
colored PET in 60 ml, 250 ml, and 500 ml formats, with dedicated neck
handling for PCO 1881. With appropriate recipes and ancillaries, the
platform can be configured for additional beverage segments such as
water, juice, and functional drinks; broader adaptations for beer or
wine are possible when integrated with product-specific processing and
closure options. This makes the solution a robust choice for
industrial packaging lines that demand throughput, efficiency, and
consistent quality. Installation Requirements & Site Preparation
Layout: linear arrangement with sufficient access for maintenance and
hygiene; clearances around blow molder, monoblock, and end-of-line
Utilities: electrical 3‑phase supply; low- and high-pressure
compressed air (including high-pressure air for PET blowing); process
CO2 (CSD); potable/process water with filtration; CIP capability
Environmental: stable ambient temperature; ventilation for blower and
shrink tunnel; provision for condensate and effluent Chilling: cooling
water/glycol loop for blow molds and product conditioning as required
Integration: interfaces for line control, coding/marking, and
MES/SCADA connectivity Safety Standards & Compliance Certification The
line is engineered in accordance with current safety and hygiene
standards for beverage production. Operator access points are protect
