Concrete Mixing Plant 1:
Manufacturer: ELBA-
Model: Supermobil ESM 60
Year of Manufacture: 1998
Status: Decommissioned
Technical Specifications:
- Rated Output: Approx. 30 m³/h
- Dosing Unit:
- Loaded by wheel loader
- Total capacity: 180 m³
- Four chambers: 4 × 45 m³ (25t each)
- Binder Storage:
- 3 vertical silos
- Each silo approx. 66 m³ (80t) at a density of 1.2 t/m³
- Dosing System:
- Aggregates: via weighbelt, 2500 kg
- Binder: via container scale, 500 kg
- Water: via container scale, 500 kg
- Additives:
- Two-chamber liquid additive scale, 2 × 12.5 liters, 25 kg total
- Mixing Equipment:
- 1 EMS 1000C single-shaft compulsory mixer
- Concrete discharge: 1,000 liters
- Discharge Height:
- For truck mixer and truck loading: 4.00 m
- Control System:
- Fully automatic with computer
- Operator container included
- Electrical supply: 400 V, 50 Hz, 3-phase, 104 A fuse
Concrete Mixing Plant 2 :
Manufacturer: ELBA
Model: SUPERMOBIL ESM 105
Year of Manufacture: 2007
Technical Specifications:
- Weighing Range Cement Scale: 1000 kg
- Weighing Range Water Scale: 600 kg
- Concrete Discharge Height: 4.0 m
- Dry Mixer Capacity: 3375 l
- Theoretical Output at 30s Mixing Time (DIN 1045):
- Compacted Fresh Concrete: 110 m³/h
- Uncompacted Fresh Concrete: 138 m³/h
- Realistic Output:
- Compacted: 85 m³/h
- Uncompacted: 98 m³/h
Operating Voltage: 400 V, 50 Hz ± 5%
Plant Components:
Mixer-Weighing Platform
- Profile steel design for mixer, cement, water dosing
- Includes railing, anti-slip stairways, and foldable access
Machine Stand
- Carries drive modules, mixer, etc.
- With ready-installed electrical/pneumatic lines
Mixer EMS 2250
- Twin-shaft compulsory mixer
- Output:
- Compacted: 2250 l
- Uncompacted: 2810 l
- Dry: 3375 l
- Two 45 kW motors with thermal monitoring
- Central discharge for fast emptying
Zementwaage SZW 1200 (Cement Scale)
- Capacity: 1200 kg
- Features pneumatic discharge, dual cells, etc.
Water Scale
- Range: 600 kg
- Includes pneumatic gate, electronic weighing
Dosing Equipment
- Fine and coarse dosing options for cement and water
- Mixer cleaning system (300 l/min at 12.6 kW)
- Various safety and UV protections included
Conveyor and Dosing System
- Reihendoseur (Inline Doser) RD 32-140/4
- Capacity: 140 m³
- 4 chambers à 35 m³ each
- Segment Valves, Side Wall Elements, and Covers
- Belt Conveyor:
- Length: 15.2 m
- Speed: 1 m/s
- Power: 18.5 kW
Additional Features
- Dust Collection Unit: Filter 1.5 kW
- Additive Weighing System: Stainless steel, precise dosing
- Control Cabinet: Motor protection, PLC, relays, etc.
- Remote Controls: For mixer cleaning, elevator, and additives
- Lighting, Access Platforms, Insulated Control Container
Additional Equipment and Infrastructure
1. Equipment Container
- Purpose: Houses additive tanks, weighing and pumping systems,
compressor (with oil-water separator), and control units.
- Dimensions:
- Height: 2,591 mm
- Inner Height: 2,300 mm
- Length: 6,058 mm
- Width: 2,438 mm
- Construction: ISO-standard, TÜV-certified for build and tightness.
Includes spill containment basin (1600 l).
- Features:
- Integrated lifting pockets and stacking corners
- Steel base with grating (800 kg/m² capacity)
- Double-wing steel doors (270° opening)
- Cable/pipe ducting, air/water/electric channels
- External sockets (CEE 400 V) – 1 input, 2 output
- Wall convector heater (3,000 W) with thermostat
- Reused, refurbished sea container
2. Additive Storage and Dosing
- 4x Additive Tanks (1100 L each):
- Made of polyethylene with screw lid (DN 400), flanges, and overfill
protection
- Built-in and secured for transport
- Additive Dosing Pumps CA 100:
- Flow rate: 5–50 l/min (self-priming)
- 4 storage tanks, 4 pumps
- Installed with suction lines, housed in the container
3. Compressed Air Supply
- Compressor Unit:
- 500 l pressure tank (galvanized), 1200 l/min @ 6 bar
- Max pressure: 10 bar, 7.5 kW power
- Silenced and vibration-dampened
- Air Lines:
- 10 m textile hose, 1-inch with all necessary fittings
- Electronic Condensate Separator:
- Automatic with level control, 0.5 W
4. Oil-Water Separator (Aquamat 8)
- Components:
- 180 L condensate container
- Pre-filter: 4.5 L
- Separator container: 8 L
- Overflow protection: 2x 20 L
5. Compressed Air Dryer (Cold Dryer)
- Flow: 1250 l/min
- Power: 0.29 kW
- Voltage: 220 V
- Purpose: Prevents moisture damage in pneumatic systems
6. Mobile Cement Silo System (4 x 100 t)
- Type: MOBILSILO
- Volume: ~83 m³ / 100 t each
- Dimensions:
- Diameter: 2900 mm
- Cylinder: 12000 mm
- Discharge pipe: 1900 mm
- Total height: 15600 mm
- Footprint: 2250 x 2250 mm
- Fittings:
- Pneumatic filling, filters, level indicators
- Silo overfill protection and discharge flaps
- Integrated piping for dust and air management
- Silo Fill Indicators:
- 4x Analog (% display), including measuring probe system (VEGA)
- Accessories:
- Roof railings, access ladders, platform, handrails
7. Cement Screw Conveyor (EZS 80/100)
- Quantity: 4 units
- Transport Capacity: 80 t/h
- Screw Diameter: 273 mm
- Motor Power: 18.5 kW
- Includes: Shut-off valve, pressure dampening flap, safety
features
8. Foundations
- Type: 4x Prefabricated Foundations
- Compatibility: With MobilSilo, made of profile steel frame
- Load Class: C20/C25 (concrete)
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