GAI Bottling plant

Used Bottling Line for champagne sparkling and still wine 4000 bph Product Compatibility and Filling Technology This bottling line processes still wine sparkling wine and champagne with high efficiency Specifically it handles only glass bottles and uses an isobaric filling system which ensures precise control when filling pressurized liquids such as sparkling products As a result wineries that produce multiple wine types with different physical and chemical properties can rely on this line for consistent adaptable operation In other words the system addresses diverse product demands without compromising output quality Performance Output by Bottle Format Depending on the bottle format the line delivers different outputs It processes both 0 20l and 0 375l bottles at 4 500 bottles per hour Meanwhile it handles 0 75l bottles at 4 000 bottles per hour and 1 5l bottles at 2 000 bottles per hour Therefore this production speed suits medium scale wineries that require flexibility while maintaining industrial performance Commissioning Runtime and Immediate Availability Technicians installed the line in 2022 Since that time it has operated for 1 800 hours and produced approximately 2 400 000 bottles The system continues to run in production which means it remains in good operational condition Furthermore its immediate availability offers an advantage to wineries needing rapid deployment Because of this buyers can integrate the equipment without significant downtime Primary Bottling Block Depalletizing Rinsing Filling and Capping The process starts with a Duetti Packaging depalletizer model M which automatically feeds empty bottles into the system Subsequently the GAI monoblock model 4033RES HP A01 performs rinsing filling and capping in a single integrated unit The dual stage rinser water gas uses 16 grippers to sanitize bottles A high pressure electropneumatic filler with 24 valves carries out isobaric filling Notably the 3 head rotary corker applies straight corks champagne style mushroom corks plastic closures and aluminum screw caps Moreover the monoblock includes multi format screws motorized guide adjustments dummy bottles for internal rinser sterilization and a solenoid valve kit to switch between gas and cleaning liquid inputs Altogether this configuration provides high precision minimal changeover time and excellent bottle handling CIP and Quality Control Cleaning and Inspection Systems To maintain hygiene the WIN TECH CIP unit model Win Guard C 23 05 manages automatic cleaning via a steam water heat exchanger and a three stage filtration system across two independent circuits Additionally this system allows operators to sanitize the internal components between production runs without disassembly At the same time the CMP inspection unit model CV MUF108 performs continuous quality control More specifically it detects anomalies in filling level and cap placement in real time Thus the system ensures regulatory compliance and final product integrity End of Line Processing Drying Capsule Application and Labeling A NERI MA03 dryer removes external moisture from each bottle before the downstream phase Following this the ROBINO GALANDRINO capsule applicator model ZENITH F 3 18 Ottico DC applies and finishes capsules using three separate turrets The first turret aligns bottles and capsules with six heads the second turret folds the capsules with six pneumatic heads the third turret smooths them with six more pneumatic heads In parallel the MAKRO rotary labeler model MAK 3 8P UA4 L4 CO1 manages labeling with four self adhesive stations and motorized three axis adjustment The labeler applies Front label back label neck label and medallion Importantly it includes built in provisions for laser marking integration This end of line configuration guarantees precise capsule application reliable labeling and optimal presentation for high end wine bottling [...for more information send your inquiry to the seller.] refno: LC553
Verkäufer Angebot Nr. resale LC553