GEA

Used Complete Krones PET Bottling Line – 22,000 BPH – OverviewUsed Complete Krones PET Bottling Line – 22,000 BPH – Overview This second hand, ultra-clean Krones PET bottling line is a complete, high-efficiency solution for beverage production and industrial packaging across cider, sparkling water, still water and CO2-mixed juices. Built by Krones and GEA in 2010 and kept in production with OEM service, the line delivers up to 22,000 bottles per hour (0.5 L) and 18,000 bph (1.5 L), combining a Contiform S12M blow molder directly coupled to an ultra-clean isobaric filler-capper bloc. It is a market-ready used bottling line designed for reliability, hygiene, and quick format changeovers in PET.Technical Specifications & Performance DataManufacturer: Krones and GEAYear of manufacture: 2010Working hours: approx. 47,000Nominal capacity: 22,000 bph (0.5 L) | 18,000 bph (1.5 L)Products handled: cider, sparkling water, still water, juices with CO2Filling technology: Ultra-clean, isobaric, volumetric PET fillingCurrent product: Apple juice with water and CO2Neck finishes: PCO 1810, PSO 28 mm, 1810/1881 short neckControls: Siemens Simatic S7 PLC platformMain Equipment ScopeCIP: Krones VarioClean F AUT fully automatic CIP system, 4 x 5000 L, 30 m³/hProcess: GEA TDS plant with flash pasteurizer, mixer, carbonator, degasser and process tanksPreforms: Preform tipper/kipper and feeding conveyors; Krones Contifeed RS preform feeding system; Prejet Linear preform cleaning unitCaps: Cassner cap feeding with cap rinsing and sterilizationBlow molder: Krones Contiform S12M, directly connected to the ultra-clean bloc (no air conveyor)Filler/Capper bloc: Krones Volumetric VODM-PET 2.160-66-103 with integrated capper; Krones Vario Dos filler-bloc cleaningCoding and inspection: Domino DDC 3 laser coder; Krones Checkmat 731 FM-X+L filling level inspector; Krones Checkmat 731 EM label inspectorConveying and testing: SYNCO bottle conveyors; Krones Flowliner bottle leak testerLabeller: Krones Contiroll OPP 720-15, double roll-feed wrap-around labels with hot glueSecondary packaging: Krones VarioPro FS shrink–tray packer; Krones Multico S packet conveyors; Twin Pack handle applicatorPack coding: Leisinger Jet 3 ink coderPalletizing: Krones Robopox Modulpal (2016)Advanced Automation & Control Systems Line Control & PLCSiemens Simatic S7-series PLC for coordinated line control, interlocks and diagnosticsIntegrated filler-bloc cleaning via Krones Vario Dos for validated ultra-clean cyclesRecipe and parameter management supporting fast changeovers between PET formatsQuality Assurance & TraceabilityLaser date coding (Domino DDC 3) on primary packaging; inkjet coding (Leisinger Jet 3) on packsIn-line inspection with Krones Checkmat systems for fill level and label presence/positionLeak detection via Krones Flowliner for container integrityProduction Line Integration Capabilities Upstream (Preforms to Bottles)Automated preform handling: tipper, conveyors and Krones Contifeed RS for steady feedPreform cleaning (Prejet Linear) to protect blowing and ultra-clean downstream processContiform S12M blow molding machine directly coupled to filler bloc without air conveyor, minimizing contamination risk and footprintFilling & Capping (Ultra-Clean Isobaric Bloc)Volumetric VODM-PET 2.160-66-103 filler for precise, repeatable dosing in carbonated beveragesIntegrated capper with sanitized cap feed, rinsing and sterilization for hygienic closure applicationUltra-clean design and controlled environment for sensitive beveragesDownstream Packaging & End-of-LineOPP wrap-around hot-melt labelling (Krones Contiroll OPP 720-15)Shrink–tray packaging (Krones VarioPro FS) and handle application (Twin Pack) for retail-ready packsAutomated palletizing with Krones Robopox Modulpal (2016) for high throughput end-of-lineMachine Condition & Maintenance HistoryService history: maintained by Krones; reported in excellent condition.Approx. 47,000 operating hours, consistent with careful OEM-serviced useOperational Performance & VersatilityFormats: PET 0.5 L, 1.0 L, 1.5 L; multiple neck finishes (PCO 1810, PSO 28 mm, 1810/1881 short neck)Applications: cider, sparkling and still water, CO2-mixed juicesHygiene: ultra-clean isobaric filling suitable for sensitive beveragesEfficiency: direct blow-to-bloc configuration reduces handling, energy use and contamination risksConsistency: volumetric/isobaric filling ensures accurate dosing and minimized product lossInstallation Requirements & Site Preparation The following guidelines are indicative and should be confirmed during a site survey and OEM review:Electrical: industrial supply compatible with European specs (e.g., ~400 V, 50 Hz, 3-phase); proper grounding and harmonics controlCompressed air: clean, dry air for blow molding, actuators and pneumatics (typically 6–10 bar; drying to low dew point)Process gases & utilities: CO2 for carbonation and product pressurization; steam and/or hot water for CIP and pasteurization; chilled and
Verkäufer Angebot Nr. resale LC582