Manufacturer: Heiche
Model: HEIS02
Machine type: Powder coating line
Year of manufacture: 1999 / 2013 (conversion)
Status: Operational / Ready for use
Technical Specifications
- Overall dimensions (L x W x H): approx. 24 m x 15 m x 5 m
- Maximum workpiece window: 1,150 x 880 x 350 mm
- Maximum load per metre: 60 kg on 2 brackets
- Compatible materials: Steel, aluminium, stainless steel, zinc
die-cast
- Coating thickness: 40 - 200 microns
- Conveyor speed / throughput: 0.3 - 3.0 m/min
- Noise level: less than 85 dB(A)
- Control system: Siemens S7-1500
- Operating software: ICOM (upgraded 2024)
- Operating modes: Manual and automatic
- Conveyor system: Chain conveyor
- Number of pre-treatment baths: 8
- Automatic powder coating booth: 1
- Manual powder coating booth: 1
- Drying: Adhesive water dryer + curing oven
- Loading / unloading: Manual along the chain conveyor
Utilities and Connections
- Electrical supply: 3-phase 230/400 V, 50 Hz
- Control voltage: 24 V DC
- Total electrical power: 80 kW
- Fuse - automatic powder line: 125 A
- Fuse - pre-treatment + ring conveyor: 63 A
- Compressed air operating pressure: 7.5 bar
- Mains water consumption: 100 l/h
- Demineralised water (VE) pressure: 2.5 bar, consumption 600 l/h
- Hot water (PWW): 1.5 bar, flow temperature 85 degrees C, capacity 30
kW
- Gas connection capacity: 490 kW
- Exhaust air: Return via exhaust fan flange (pressure side)
- Powder feed: Dosing system from a hopper
- Waste water: Returned via ball valve
Pre-treatment Bath Register (8 Baths)
- Bath 1: Spray depassivation / neutral pickling / iron phosphating -
2.5 m3 - Stainless V4A -
- Gas burner with heat exchanger
- Bath 2: Spray rinse (mains water) - 1.0 m3 - Stainless V4A
- Bath 3: VE spray rinse I - 1.0 m3 - Stainless V4A
- Bath 4: VE spray rinse II - 0.7 m3 - Stainless V4A
- Bath 5: Titan spray passivation - 0.7 m3 - Stainless V4A - Hot water
heating
- Bath 6: CR(III) spray passivation - 0.96 m3 - Plastic - Hot water
heating
- Bath 7: VE spray rinse - 0.5 m3 - Plastic
- Bath 8: VE spray rinse - 0.5 m3 - Plastic
Drying and Curing Ovens
- Adhesive water dryer - Manufacturer: Hugo Brennstuhl
- Model: Haftwassertrockner - Year: 1999
- Max. drying temperature: 190 degrees C
- Thermal output: 154 kW
- Heating medium: Natural gas
- Curing oven - Manufacturer: Hugo Brennstuhl GmbH & Co. KG
- Model: Einbrennofen - Year: 1999
- Max. curing temperature: 240 degrees C
- Thermal output: 160 kW
- Heating medium: Natural gas
Automatic Powder Coating Booth
- Manufacturer: J. Wagner
- Model: PrimaCube Powder Kabine 12000 with 1 manual operator
platform
- Year: 2013
- Powder recovery: Mono-cyclone / filter 12000
- Conveying: Plug conveyor with control
- Pipework: Booth to cyclone and cyclone to after-filter return
- Control: Booth control panel (without application system)
- Extras: Additional roof for manual operator including lighting,
comfort powder centre with
- fresh powder supply
- Automatic spray guns: 13
- Manual spray guns: 1
Manual Powder Coating Booth
- Manufacturer: J. Wagner
- Model: Handkabine Basic 4000 + SPRINT Airfluid XE unit for carton
powder coating
- Year: 2013
- Input power: 3.0 kW
Scope of Supply
- Chain conveyor with 498 hooks
- 8 pre-treatment baths (as listed above)
- Adhesive water dryer
- Curing oven
- 1 automatic powder coating booth (Wagner PrimaCube 12000)
- 1 manual powder coating booth (Wagner Basic 4000
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