PROCOMAC UNICLEAN 2R 2-OP1-BA-A-20

Technical Specifications & Performance Data The Procomac UNICLEAN 2R 2-OP1-BA-A-20 (1999) is a Clean-in-Place (CIP) system engineered to sanitize and sterilize process equipment on beverage production and industrial packaging lines. Designed to service upstream and downstream machinery such as rinsing, filling, capping, and labeling blocks, it ensures hygienic conditions for lines handling PET, glass, and aluminum containers for water, juice, beer, wine, and more. Manufacturer / Model / Year: Procomac UNICLEAN 2R 2-OP1-BA-A-20, 1999 Machine type: CIP (Clean-in-Place) modular system Modular units: Thinned NaOH stocking unit; Thinned HNO3 stocking unit; Electrical panel; Pneumatic panel; Heat exchanger unit Chemical dilutions: NaOH 1–3%; HNO3 1–3% Indicative utility consumption: Water up to 20 m³/h; Steam up to 750 kg/h; Compressed air approx. 3 Nm³/h Electrical: 400 V, 60 Hz, 7 kW Dimensions (W × L × H): 3008 × 2326 × 2585 mm Weight: 2000 kg Cycle scope: Pre-rinse, caustic wash, intermediate rinse, acid wash, final rinse, and thermal sanitation via heat exchanger Typical line capacity served: Suited for medium-to-high throughput sections within a used bottling line; water flow capability supports robust circuit cleaning Advanced Automation & Control Systems The UNICLEAN platform combines a centralized electrical panel and a pneumatic panel to orchestrate automated CIP sequences. The integrated heat exchanger manages cleaning temperature profiles for effective removal of organic and inorganic residues. Safety features are included to protect operators and equipment during operation, and manuals are available to support setup, programming, and maintenance. Electrical specifications of 400 V, 60 Hz, 7 kW suit common industrial infrastructure, and the system interfaces cleanly with external controls on fillers, rinsers, cappers, and labeling equipment to coordinate cleaning windows and lockouts. Production Line Integration Capabilities This CIP system is designed to integrate into beverage production environments and industrial packaging lines, providing automated cleaning for tanks, product transfer piping, and key process blocks: Compatible with rinsing, filling, capping, and labeling machines used on PET, glass, and aluminum container lines Supports multi-product operations (water, juice, beer, wine, and related beverages) with acid/caustic cycles to mitigate cross-contamination Adaptable to single or multiple circuits, with connection points for supply/return loops to fillers, premix units, and buffer tanks Well-suited for integration in a second hand or refurbished used bottling line to improve hygiene assurance Machine Condition & Maintenance History Condition: IN STORAGE. This second hand CIP unit has been removed from service and is stored for immediate redeployment. Manuals are available to facilitate recommissioning, validation of cycle parameters, and operator training. Safety features are included, and the modular architecture simplifies inspection of chemical tanks, valves, and heat exchange components before start-up. Operational Performance & Versatility With caustic and acid circuits (1–3% dilutions) and controlled thermal sanitation, the UNICLEAN effectively addresses soils from sugar, proteins, minerals, and biofilms commonly encountered in beverage production. It supports: Cleaning of PET, glass, and aluminum can lines across filling, capping, rinsing, and labeling sections Sanitation for lines producing water, juice, beer, wine, flavored beverages, and similar liquids Repeatable, sequenced cycles to match different product residues and hygienic risk profiles Installation Requirements & Site Preparation For optimal installation, allocate space to accommodate the footprint and provide service access for chemical loading and maintenance. Ensure suitable drainage and spill containment for safe chemical handling. Footprint: 3008 × 2326 mm with height 2585 mm; allow additional clearance for service and ventilation Electrical: 400 V, 60 Hz, 7 kW Utilities: Water up to 20 m³/h; Steam up to 750 kg/h to the heat exchanger; Compressed air approx. 3 Nm³/h Connections: Supply and return headers for CIP circuits to process equipment; drains to effluent treatment as applicable Chemical handling: Provision for NaOH and HNO3 storage and dosing, with appropriate safety measures Safety Standards & Compliance Certification Safety features are included to protect operators during CIP sequences, with lockable panels and interlocks that help prevent unintended operation. The system’s hygienic design supports industry best practices in cleaning validation for beverage and food-grade environments, aiding compliance with plant-level GMP and HACCP programs. The modular chemical tanks, heat exchanger, and control panels enable repeatable sanitation of rinsing, filling, capping, and labeling equipment, reinforcing hygienic performance across the entire used bottling line.
Verkäufer Angebot Nr. resale AT38