Processing and Filling Line for Dairy Products up to 20,000 L/Day This
processing line efficiently manages volumes between 15,000 and 20,000
liters of milk per day. Consequently, it ensures high efficiency and
the highest quality of finished products. Its capacity thus enables a
high daily production return, which is crucial for large-scale
operations. Packaging Capabilities Moreover, the line’s specialized
packaging system adeptly handles various types of dairy products. For
example, workers pack milk in 1.0-liter PVC bags at a rate of 2,400
pieces per hour. Additionally, they package yogurt and kefir in
410-gram and 180-gram containers at a capacity of 3,000 pieces per
hour, as well as in 0.5-liter and 1.0-liter PET bottles at a rate of
1,000 pieces per hour. Furthermore, workers package sour cream in both
1,000-gram containers and bowls, each at a capacity of 3,000 pieces
per hour. Similarly, they pack cheese in 5.0 kg and 10.0 kg containers
for fresh cheese, and in vacuum foil from 500 and 1,000 grams for
sliced cheese. Equipment Specifications Manufacturers in Italy,
Slovenia, and Serbia constructed the equipment between 1999 and 2016,
showcasing the quality and durability of the machines. Specifically,
the milk reception unit features digital counters and foam removal
systems updated in 2014. It includes horizontal and vertical tanks
with capacities up to 3,200 liters, ideal for storage and cooling.
Fermentation Units and Filling Lines Insulated duplicators with double
walls and planetary mixers support the line’s fermentation
functionalities, which are essential for maintaining product
uniformity during fermentation. Likewise, automated filling lines
distribute sour cream, yogurt, and milk in various packaging formats
efficiently, thereby maximizing productivity and reducing downtime.
Equipment Complements and Maintenance Additionally, the line includes
accessories such as a triblender for powdered milk, vacuum packaging
machines for cheese, and cooling systems for warehouses. These
components are crucial for extending preservation and ensuring food
safety. The team has regularly serviced and maintained the equipment
until production ceased in 2020, thereby demonstrating a consistent
commitment to maintenance and operational efficiency. In conclusion,
these details highlight the line’s capability to produce high
volumes and its configuration to ensure versatility and reliability
over time, which are key for those operating in the large-scale dairy
sector. List of line components: Milk receiving unit Digital counter
with foam remover (2014) Horizontal tank (lactofreeze) capacity 3.200
l cooling on freon – 3 pcs Vertical tank capacity 3.000 l – 2 pcs
Unit for pasteurization Pasteurizer (flow) with retainers capacity
2.000 l Separator (self-cleaning), capacity 2.000 l Homogenizer
capacity 2.000 l (Manufacturer Scremac Italy 2000 year) Unit for
fermentation Duplicator volume 2.000 l – double wall insulated with
planetary mixer 2010 Duplicator volume 1.000 l – double wall
insulated with planetary mixer 2010. Filling lines Automatic two-row
filler for filling sour cream into bowls Automatic filler for filling
sour cream and yogurt in 410 gr containers, 2014 Automatic filler for
filling yoghurt and sour cream in 180 gr containers 2008 Filler –
capper – ink jet with automatic tunnel. Bottles of 1.0 l and 0.5 l,
2016 Filler for milk and yogurt in PVC bags oh 1,0 l. Videojet –
automatic date marker – 2 pcs Other equipment Cheese tub insulated
with HARF, volume 1.600 l. 2008 Triblender 500 L for milk powder
reconstruction, 2015 Vacuum packaging machine for cheese with new
compressor Unit for cold water , volume 10.000 l, cooling with freon,
2000 CIP for washing, automatic, capacity 3×300 l, 2000
Semi-automatic blowmolder for 1,0 l and 0,5 l with compressor Boge,
2010 Complete cooling system for cooling warehouse of finished
products, which is programmed for heating and cooling the fermentation
chamber Mini (propulsion laboratory) Boiler on solid fuel (wood) 250
kW Monopump All equipment is connected with pipe fittings and pumps
for work
Costa Rica
