The Spühl FPC 100 (or a similar model, the FPC 105) machine is
designed for producing pocket springs, commonly used in mattresses.
Here are its key specifications:
- Spring Type and Dimensions: It can handle both barrel and
cylindrical type springs. The outer waist diameter of springs ranges
from 40 to 75 mm, with a spring height after setting of 100 to 270 mm.
The pocket height can be between 70 to 230 mm.
- Spring Wire Gauge: The machine is compatible with a spring wire
gauge of 1.3 to 2.2 mm.
- Performance and Consumption: The machine can produce up to 100
springs per minute, depending on spring dimensions. It consumes
approximately 6.5 m³ of air per hour at 6 bar, with a total power
consumption of around 13 kVA.
- Power Requirements: The machine operates on a voltage of 3 x 400 V
or 3 x 220 V, with an input fuse of 100 A. Other voltages can be
accommodated on request. It is compatible with a frequency of 50/60
Hz.
- Operating Environment: The recommended working temperature for the
machine is between +10° C to +40° C.
- Weight: The net weight of the machine is approximately 3,050 kg. If
it includes a swift with a safety mesh guard net, the weight is around
480 kg.
- Other Features: The machine is equipped with a touch screen panel
featuring user-friendly software for quick product changes. It
processes the wire through heat treatment for optimal coiling, and
features electronic coiling device, ergonomic fabric swift, setting
station, and welding stations for quality production
The 2019 Spühl FPC 100 machine is a specialized piece of equipment
used in the manufacturing of mattresses. The FPC 100 is designed to
automate and streamline the process of producing mattress components,
particularly focusing on the production of pocket springs.
Key Functions of the Spühl FPC 100:
- Pocket Spring Production: The machine produces pocket springs, which
are individual springs encased in fabric pockets. These springs are a
crucial component in many modern mattresses, providing support and
comfort.
- High-Speed Operation: The FPC 100 is capable of high-speed
production, significantly increasing efficiency and output in the
manufacturing process.
- Precision and Consistency: It ensures that each pocket spring is
produced with precise dimensions and consistent quality, which is
vital for the overall performance and durability of the mattress.
- Automation: The machine automates various steps in the pocket spring
production process, reducing the need for manual labor and minimizing
human error.
- Customization: It allows for customization of spring configurations
and sizes to meet specific requirements for different types of
mattresses.
- Integration: The FPC 100 can be integrated into larger production
lines, working seamlessly with other machinery involved in mattress
manufacturing.
Overall, the Spühl FPC 100 enhances productivity and quality in the
mattress manufacturing industry by providing a reliable and efficient
solution for producing high-quality pocket springs.
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