Technical Specifications & Performance Data The Used filling machine
TETRA PAK A3 Flex 7500 bph is a 2016 aseptic formâfillâseal
system designed for high-efficiency beverage production in cartons.
Built by Tetra Pak®, it delivers precise, reliable filling for dairy
and juice in Tetra Brik formats, making it a strong fit for industrial
packaging operations seeking predictable uptime and hygienic
performance. Manufacturer: Tetra Pak® Model: A3 Flex (Year 2016)
Category: Filling Machine â aseptic carton FFS Nominal speed: up
to 7,500 packs/hour Container type: Brik (aseptic carton); format
range subject to installed tooling Product compatibility: Dairy (e.g.,
UHT milk), Juice (with/without pulp, low to medium viscosity) Filling
principle: Aseptic, volumetric dosing No. of valves / heads: 1 Machine
configuration: Linear (rotation: 0) Changeover: Recipe-based format
adjustments to minimize downtime Safety features: Integrated guarding
and interlocks Documentation: Operator and technical manuals available
Advanced Automation & Control Systems Fully PLC-controlled with an HMI
interface, the A3 Flex provides recipe management, alarm diagnostics,
and batch logging for robust traceability. The control platform
supports connectivity with plant SCADA/MES for data acquisition and
performance monitoring. Standardized I/O facilitates integration with
upstream UHT/sterilization and downstream end-of-line equipment.
Built-in safety circuits, interlocked doors, and emergency stops help
protect operators during rinsing, filling, and downstream handling
processes. Electrical and pneumatic interfaces are designed for common
EU industrial standards. Production Line Integration Capabilities This
machine integrates seamlessly within a used bottling line or mixed
packaging environment. It interfaces with upstream product treatment
(UHT, homogenization, CIP/SIP) and downstream carton conveyors,
checkweighers, inkjet date coders, case packers, and palletizers.
While dedicated to cartons, it can share utilities, controls, and data
infrastructure alongside parallel PET, glass, or aluminum can lines
that include rinsing, filling, capping, and labeling machines. Format
changes within the Brik family are completed via guided procedures and
recipes to reduce changeover time and waste. Machine Condition &
Maintenance History Current status: UNDER MAINTENANCE. This second
hand Tetra Pak A3 Flex is undergoing scheduled servicing to verify
aseptic integrity, dosing accuracy, and sealing performance. Key wear
parts are inspected and replaced as required. Maintenance logs, test
reports, and commissioning checklists can be provided. Manuals are
included to support rapid start-up and operator training. Operational
Performance & Versatility Engineered for aseptic beverage production,
the A3 Flex delivers stable operation on still liquids such as UHT
milk, cream mixes, and fruit juices (including light pulp). Its
hygienic design, closed dosing, and controlled forming/sealing cycle
protect product quality and shelf life. While the filler is optimized
for carton containers, it coexists efficiently in facilities that also
process water, beer, or wine in PET, glass, or aluminum on separate
lines, leveraging common utilities and centralized quality control.
The result is a versatile industrial packaging platform that supports
multi-SKU plants with demanding OEE targets. Installation Requirements
& Site Preparation For optimal performance, the machine should be
installed in a clean, climate-controlled production area with aseptic
zoning. A level floor, adequate service access, and proper carton
blank and cap material logistics are recommended. Utility connections
typically include: Electrical supply compatible with EU industrial
standards Compressed air with adequate flow and filtration CIP/SIP
connections for product and circuit sanitation Sterile air for aseptic
environments as specified by the process design Cooling water or
glycol (if required by auxiliary units) Process product inlets and
hygienic drains Network connectivity for SCADA/MES and remote
diagnostics Safety Standards & Compliance Certification The A3 Flex is
built to meet EU machinery and food safety requirements and is
compatible with HACCP, IFS, and BRC quality systems. The machine
includes interlocked guards, safety-rated controls, lockout/tagout
points, and emergency stops positioned for quick access. Hygienic
design principlesâcleanable product paths, controlled sterile
zones, and validated sealingâhelp ensure compliance in regulated
environments. Manuals and risk assessments support operator training
and audit readiness. In summary, the Used filling machine TETRA PAK A3
Flex 7500 bph offers a reliable aseptic carton solution for second
hand industrial packaging projects, integrating smoothly with broader
used bottling line infrastructures and supporting sustained
productivity in modern beverage production.