Used GAI 5003A filling triblock 5000 BPH, still wineTechnical
Specifications & Performance DataThe GAI 5003A is a filling monoblock
designed for still wine bottling operations. Manufactured in 2000,
this rotary bottling machine combines bottle rinsing, vacuum filling
and corking functions in one integrated unit for efficient glass
bottle handling.Manufacturer: GAIModel: 5003AYear: 2000Production
capacity: 4,500–5,000 bottles per hourFilling system: Vacuum
fillingRinser: 20 grippers with water and air treatmentRotary filler:
20 filling valvesCorking unit: 4 headsConstruction: 304 stainless
steelSanitization: Water at 90°CThe machine is suitable for standard
wine bottle formats, including Burgundy and Bordeaux-style bottles.
Available bottle formats include 3/8 bottle and 750 ml Burgundy and
Bordeaux bottles.Advanced Automation & Control SystemsThe GAI 5003A
filling monoblock is equipped with PLC control to coordinate the
rinsing, filling and corking stages. Its integrated rotary
configuration supports synchronized bottle transfer through the
machine, helping maintain consistent production flow during wine
bottling.The machine is supplied without a product pump and without a
capper lifter. These items should be considered when planning
integration into an existing or second hand bottling line.Production
Line Integration CapabilitiesThis filling monoblock is intended for
inline integration within industrial packaging and beverage production
environments. It can be installed after bottle depalletizing or bottle
preparation equipment and before downstream labeling, inspection, case
packing or palletizing equipment.Its integrated rinsing, vacuum
filling and corking functions make it a practical central machine for
a used bottling line dedicated to still wine. The rotary handling
concept is suited to glass bottle processing and can support producers
seeking compact bottling equipment with multiple process stages in one
footprint.Machine Condition & Maintenance HistoryThe machine remains
connected, indicating that it is installed rather than dismantled.
Maintenance records have been completed during the last 10 years, and
spare parts are available. Manuals are also available to support
operation, servicing and future line integration.These available
records and documentation are useful for buyers assessing a second
hand filling monoblock for continued wine bottling
operations.Operational Performance & VersatilityThe GAI 5003A is
configured specifically for still wine production using vacuum filling
technology. The rinsing station applies water and air treatment before
filling, while the integrated corking unit completes the closure stage
after the bottle has been filled.The combination of a 20-gripper
rinser, 20-valve filler and 4-head corking section supports a
continuous rotary process for glass wine bottles. Compatibility with
Burgundy and Bordeaux bottle styles provides flexibility for common
still wine packaging applications.Installation Requirements & Site
PreparationInstallation should provide suitable connections for water,
air and product supply, as well as drainage for rinsing and
sanitization activities. The 90°C water sanitization process should
be incorporated into site utility planning and operating
procedures.The machine should be positioned with adequate access for
bottle infeed and discharge conveyors, cleaning, maintenance and cork
supply. Since no product pump is included, a compatible upstream
product transfer arrangement is required for commissioning within a
bottling line.Safety Standards & Compliance CertificationThe machine
bears CE conformity marking. Its 304 stainless steel construction
supports hygienic operation in wine bottling applications, while the
water-based sanitization procedure contributes to preparation of the
filling circuit for production.Before operation, the complete
installation should be assessed for appropriate guarding,
emergency-stop access, utility safety and safe integration with
connected conveyors and ancillary equipment.
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