Used GEA Procomac Aseptic filling line 48000 BPHTechnical
Specifications & Performance DataThis used bottling line is a
high-performance aseptic PET solution engineered by GEA Procomac for
industrial packaging and beverage production. Designed for second hand
acquisition without sacrificing technical integrity, the line delivers
a rated capacity of 48,000 BPH with dry aseptic technology and
integrated fruit-piece dosing capability.Rated capacity: 48,000
BPHAseptic method: Dry asepticContainer format: 0.23L (two different
molds)Bottle neck & cap: 38mm neck, double-layer 38mm capBlower: SIPA,
24 cavitiesFiller: GEA Procomac Fillstar FX isobaric filler, 84
valvesFruit-piece dosing: 24 valvesCapper: 24 nozzlesGas unit: None
(suitable for low-acid and neutral products)Operating hours: 8000Year
of manufacture: 2018Downstream speeds: Dual 24,000 BPH modules on key
packaging operationsKey models/codes: Fillstar FX; outer-cap machine
model NYG18H-00Advanced Automation & Control SystemsThe line
integrates advanced aseptic handling and in-line quality control.
Preform sterilization, cap feeding and sterilization, and H2O2
injection are automated to maintain hygienic integrity. Optical and
X-ray inspection systems monitor critical control points with reject
mechanisms for non-conforming containers. A dedicated aseptic water
and CIP unit supports repeatable sanitation cycles and short
changeover times. Automated components are engineered for consistent
performance in high-speed production environments.Production Line
Integration CapabilitiesConfigured as a complete production line for
PET bottles, the system combines container handling, filling,
labeling, secondary packaging, and palletizing. It includes a
24-cavity SIPA blower, GEA Procomac isobaric filler, fruit-piece
dosing, sleeve and neck labeling, shrink wrapping, carton packing with
industrial robots, accumulation buffering, and palletizing. Format
flexibility includes 0.23L with two mold sets and 38mm neck finish.
The modular layout supports synchronization across conveyors and
buffering for continuous operation.Machine Condition & Maintenance
HistoryThe line is still on power and reported in very good condition.
Operating hours are approximately 8000. Manuals are available to
support installation, operation, and maintenance. The equipment set is
recent (predominantly 2018), with select processing assets from 2007
and 2019 included, indicating a professionally maintained and upgraded
system.Operational Performance & VersatilityOptimized for low-acid and
neutral product aseptic bottling, the configuration is suitable for
premium beverage production requiring sterile conditions and gentle
handling—especially products containing fruit pieces. Processing
assets include tubular pasteurizers, UHT capability, homogenization,
deaeration, and aseptic tanks, supporting robust beverage preparation
workflows. Dual 24,000 BPH downstream modules help balance high
upstream throughput with labeling, overcapping, and end-of-line
efficiency.Installation Requirements & Site PreparationAs a high-speed
used bottling line, site preparation should consider adequate floor
space for the blower-filler block, aseptic room area, labeling and
packaging cells, buffer tables, and palletizing zone. Utilities
typically include three-phase electrical power, compressed air for
blowing and actuators, process water for CIP/aseptic water units, and
provisions for chemical handling (H2O2). Cooling and steam/hot water
may be required for processing and CIP units. Conveyor layout and
accumulation must be planned for smooth material flow and operator
access.Safety Standards & Compliance CertificationCore equipment
carries CE conformity, with guarding and interlocks on rotating and
high-voltage sections. Integrated inspection (optical and X-ray)
enhances quality control and consumer safety by ensuring proper
sterilization, fill level, closure, and label application. Hygienic
design supports food and beverage compliance, aided by automated CIP
and sterile handling of preforms, caps, and product pathways.
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